kajian kes pengudaraan kilang makanan popular | Kilang Filipina menyelesaikan masalah haba dan kelembapan

kajian kes pengudaraan kilang makanan popular – a baked goods manufacturer in Laguna, Philippines faced chronic overheating and condensation problems. Production area temperatures often reached 38°C with humidity above 85%, causing dough to rise inconsistently and mold to form on finished products. After a thorough site assessment, POPULA designed a custom ventilation system that lowered temperatures by 5°C and reduced humidity to 65%. Learn more about POPULA fan solutions for food industry.

Challenges in the Food Production Environment

The factory’s existing ventilation relied on six aged wall exhaust fans with no dedicated supply air. This created negative pressure, pulling humid outdoor air through gaps. Key problems identified during the kajian kes pengudaraan kilang makanan popular included:

  • Oven exhaust hoods recirculating hot air instead of removing it
  • Condensation dripping from ceiling onto packaging lines
  • Mold growth on stored products within three days
  • Worker heat stress leading to reduced productivity

Custom POPULA Solution

POPULA engineers installed a balanced system with:

  • Four high-temperature roof exhaust fans (rated for 70°C) directly above oven lines
  • Six supply fans with MERV-13 filters mounted on side walls to bring in pre-filtered, cooler air
  • Two dehumidification units integrated with fan controls to maintain RH below 70%
  • Variable frequency drives on all fans to adjust airflow based on real-time temperature/humidity sensors

The kajian kes pengudaraan kilang makanan popular also included stainless steel fan housings and corrosion-resistant coatings to withstand regular washdowns.

Implementation Timeline

Installation was completed over a four-day weekend to avoid production disruption. POPULA provided on-site training for maintenance staff and remote monitoring access for the plant manager.

Results After Three Months

The factory reported significant improvements:

  • Temperature dropped from 38°C to 33°C (5°C reduction)
  • Relative humidity reduced from 85% to 65%
  • Mold issues eliminated – product shelf life extended by 40%
  • Energy consumption 18% lower than previous system due to VFD control
  • Worker productivity increased by 12% (based on shift output)
  • Payback period: 14 months from energy savings alone

“The kajian kes pengudaraan kilang makanan popular results exceeded our expectations,” said the plant manager. “Our bakery now maintains consistent temperature and humidity even during the hottest afternoons. We have already ordered fans for our second production line.”

For a similar kajian kes pengudaraan kilang makanan popular consultation at your facility, contact POPULA fan experts today and request a free site assessment.